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Large rotary kiln

Large rotary kiln
Feeding size:
Φ2.5×40-Φ6.0×95
Processing capacity:
180-10000t/d
Applicable materials:
carbon, fly ash, chromium ore, calcium aluminate powder, gypsum, bentonite, titanium dioxide...
Large rotary kiln

Performance parameters: Φ2.5×40-Φ6.0×95
Production capacity:180-10000t/d
Application fields: Widely used in the fields of building materials, chemicals, refractory materials, and environmental protection.
Applicable materials: carbon, fly ash, chromium ore, calcium aluminate powder, gypsum, bentonite, titanium dioxide...

回转窑蓝色 (4)

Features of large rotary kiln

1.Simple operation and reliable operation

This large-scale rotary kiln has a high level of automation. The adjustment, control and alarm of the production system operation are all controlled centrally by PLC in the main control room. There are few on-site operators and high labor efficiency. Adopting full negative pressure production, the air flow is smooth, the production operation is stable, and the safety is high.

2.Energy saving and environmental protection

Large-scale rotary kilns have simple structures, strong controllability, and are easy to operate and maintain. The pulse bag dust collector is used for dust removal, and the emission concentration is less than 50mg/Nm3, which is lower than the national emission standard, effectively protecting the environment at the production site.

3.high productivity

By eradicating thick rotary kiln skins and rotary kiln rings, and expanding the effective cross-sectional area of ​​the rotary kiln, cement clinker production capacity is generally increased by more than 10%, and the rotary kiln operation rate is increased by more than 10%.

回转窑蓝色 (3)

Introduceof large rotary kiln


The large rotary kiln has a simple structure, convenient and reliable control during the production process, few wearing parts, and a high operating rate. It has been widely used in small and medium-sized lime, aluminum powder, metal magnesium, eliminated sand, bauxite, zinc oxide, oxide In the heating and calcining process of aluminum, kaolin, cement and various materials, medical waste, chemical fertilizers, soil improvement, etc. The rotary kiln produced by our factory has a reasonable and solid structure, stable operation, and high-quality products coming out of the kiln. We can also provide users with efficient vertical cylinder preheaters and five-stage cyclone preheaters.


Working principle of large rotary kiln

The barrel of the large-scale rotary kiln is rolled from steel plates. The barrel is lined with refractory lining and has a specified slope with the horizontal line. It is supported by three wheel belts on each support device. A large ring gear is fixed on the inner cylinder with a tangential spring plate, and a small gear meshes with it below. During normal operation, the main drive motor transmits power to the open gear device through the main reducer to drive the rotary kiln.

Materials enter the rotary kiln for calcination from the kiln tail (the high end of the cylinder). Due to the inclination and slow rotation of the cylinder, the material tumbles in the circumferential direction and moves in the axial direction (from the high end to the low end), continuing to complete its process. Finally, the clinker is generated and enters the cooler for cooling through the kiln head hood. The fuel is sprayed into the kiln from the kiln head, and the waste gas generated by combustion is exchanged with the materials and then exported from the kiln tail.

Technical parameters of large rotary kiln

产品规格
(m)
窑体尺寸 电机功率
(kw)
总重量
(t)
备注
直径(m) 长度(m) 斜度(%) 产量(t/d) 转速(r/min)
Φ2.5×40 2.5 40 3.5 180 0.44-2.44 55 149.61   
Φ2.5×50 2.5 50 3 200 0.62-1.86 55 187.37   
Φ2.5×54 2.5 54 3.5 280 0.48-1.45 55 196.29 窑外分解窑
Φ2.7×42 2.7 42 3.5 320 0.10-1.52 55 198.5 ----
Φ2.8×44 2.8 44 3.5 450 0.437-2.18 55 201.58 窑外分解窑
Φ3.0×45 3.0 45 3.5 500 0.5-2.47 75 201.94 ----
Φ3.0×48 3 48 3.5 700 0.6-3.48 100 237 窑外分解窑
Φ3.0×60 3.0 60 4 800 0.3-2 100 310 ----
Φ3.2×50 3.5 50 4 1000 0.6-3 125 278 窑外分解窑
Φ3.3×52 3.3 52 3.5 1300 0.266-2.66 125 283 预热分解窑
Φ3.5×54 3.5 54 3.5 1500 0.55-3.4 220 363 预热分解窑
Φ3.6×70 3.6 70 3.5 1800 0.25-1.25 125 419 余热发电窑
Φ4.0×56 4.0 56 4 2300 0.41-4.07 315 456 预热分解窑
Φ4.0×60 4 60 3.5 2500 0.396-3.96 315 510 预热分解窑
Φ4.2×60 4.2 60 4 2750 0.41-4.07 375 633 预热分解窑
Φ4.3×60 4.3 60 3.5 3200 0.396-3.96 375 583 预热分解窑
Φ4.5×66 4.5 66 3.5 4000 0.41-4.1 560 710.4 预热分解窑
Φ4.7×74 4.7 74 4 4500 0.35-4 630 849 预热分解窑
Φ4.8×74 4.8 74 4 5000 0.396-3.96 630 899 预热分解窑
Φ5.0×74 5 74 4 6000 0.35-4 710 944 预热分解窑
Φ5.6×87 5.6 87 4 8000 Max4.23 800 1265 预热分解窑
Φ6.0×95 6 95 4 10000 Max5 950×2 1659 预热分解窑

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Large rotary kiln
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