Flotation process is a technology widely used in the field of mineral processing. It realizes the separation of minerals by using differences in the physical and chemical properties of mineral surfaces.The following is a detailed introduction to the flotation process and equipment:
Principle of flotation process
The flotation process is based on the differences in hydrophobicity or hydrophilicity of mineral particles. The wettability of the mineral surface is changed by adding flotation agents, so that certain minerals attach to the air bubbles and float to the liquid level, so as to achieve mineral separation.
Flotation process flow
The flotation process usually includes the following steps:
1. Crushing: Use a jaw crusher to initially crush the raw ore.
2. Grinding: The ore is ground by a ball mill to reach a suitable particle size.
3. Grading: Use a spiral classifier to grade ground mineral products.
4. Flotation: Add a flotation agent to the flotation machine, and make the minerals adhere to the air bubbles through stirring and inflation to achieve separation.
5. Concentration: The concentration of concentrate is increased by a thickener.
6. Filtration and drying: The concentrate is further processed through a filter press and dryer to obtain a dry concentrate product.
Flotation equipment
Flotation equipment mainly includes:
1. Flotation machine: The core equipment to realize the flotation process, including mechanical stirring type, inflatable type, flotation column and other types.
2. Mixing tank: used for mixing ore slurry with flotation agent.
3. Dosing machine: Used to add flotation agents to the ore slurry.
4. Thickener: Increase the concentration of concentrate after flotation.
5. Filter: used for dehydration treatment of concentrate.
Advantages of flotation technology
Flotation technology has the following advantages:
-High efficiency: can quickly separate minerals.
-Low cost: Compared with other mineral processing methods, the cost of flotation is lower.
-Strong adaptability: suitable for sorting a variety of minerals.
-Environmental protection: The use and recycling of flotation agents can reduce environmental pollution.
Factors affecting the flotation process
Factors affecting the flotation process include:
-Particle size: The fineness of grinding ore has an important influence on the flotation effect.
-Slurry concentration: It affects the inflation and flotation effect of the flotation machine.
-Addition of agents: including the use of foaming agents, trapping agents and adjusting agents.
-Adjustment of air bubbles and foams: affect the flotation effect of minerals.
-Slurry temperature and water quality: it also has an impact on the flotation process.
In summary, flotation processes and equipment are an indispensable part of mineral processing. They realize the effective separation of minerals through physical and chemical methods, which have the advantages of high efficiency, low cost and strong adaptability.
If you are looking for a set of flotation equipment, please contact us for consultation. We provide advanced process design, efficient flotation equipment, and perfect after-sales service.