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Methods for reducing steel ball loss in 1.83m ore dressing ball mill

Methods for reducing steel ball loss in 1.83m ore dressing ball mill

2025.07.25

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The steel balls of the 1.83m beneficiation ball mill are configured the same as those of other beneficiation ball mills. They need to be filled with steel balls of different specifications in a certain proportion. After a few days of investigation in Ying Mine, it was found that the loss of steel balls in the beneficiation ball mill is actually related to many aspects:

 

I believe that many customers know that the grinding steel balls in the beneficiation ball mill should be filled with large and small steel balls, large steel balls are crushed, and small steel balls are ground, so that the yield can be improved and the production progress can be accelerated. However, it is not clear what kind of filling method is. The loss of large steel balls is faster when more are put in, and the loss of small steel balls is still faster when more are put in. Why is this?

 

1830 ball mill

In fact, there are corresponding standards for how many grinding steel balls to put in each specification of beneficiation ball mill, and the placement ratio of large and small steel balls is also scientifically based. If too many large steel balls are put in, the self-loss will increase, and if too many small steel balls are put in, the loss of others will increase. Because small steel balls do not have the crushing force of large steel balls, the grinding work efficiency is low, the pressure is high, and the time is long, so only by finding the right steel ball ratio can the loss of steel balls be minimized.

 

The first reason for the rapid loss of steel balls is poor material. We all know that the materials ground by the ore dressing ball mill are mineral ores in nature, which have a certain hardness. If steel balls of poor material are used to grind materials, the hardness of the steel balls cannot reach the ideal standard. The grinding process is a head-on collision with the mineral ores. Such loss is equivalent to killing one thousand enemies and losing eight hundred of oneself. The loss must be very serious. We cannot deny that in addition to poor material, there may also be shoddy work and inferior materials, which are the main reasons for the poor material of steel balls;

 

Just as the hardness of each material is different, the steel balls of the ore dressing ball mill also have different hardness. Of course, the harder the steel ball, the better the material used. Therefore, in order to reduce production costs, customers generally choose steel balls of different materials for grinding according to the hardness of the material. The more appropriate way is to grind hard materials with hard steel balls and materials with average hardness with materials with average hardness. This can reduce loss and reduce costs. If all high-hardness steel balls are purchased, the cost cannot be reduced. If you buy steel balls with average hardness, then you can imagine how much loss you will suffer when grinding materials with high hardness. Therefore, you must know what kind of steel balls to grind what kind of materials!

 

In view of the above reasons, the technical staff of Ying Mine reminds everyone that when purchasing mineral processing ball mills and accessories such as steel balls, you must check the materials and specifications of the steel balls, and try to choose some large suppliers to buy, because large suppliers not only have guaranteed quality, but also have more specifications than small companies, and the classification is also clear!

 

The steel balls of the 1.83m beneficiation ball mill are configured the same as those of other beneficiation ball mills. They need to be filled with steel balls of different specifications in a certain proportion. After a few days of investigation in Ying Mine, it was found that the loss of steel balls in the beneficiation ball mill is actually related to many aspects:   I believe that many customers know that the grinding steel balls in the beneficiation ball mill should be filled with l...
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