1. The forced discharge structure design is different from the overflow ball mill, and the grate plate device constitutes its most significant feature. The structure consists of several fan-shaped perforated plates, and the graded discharge of the grinding products is achieved by adjusting the aperture (usually controlled at 8-20mm). This design enables the equipment to maintain a slurry filling rate of about 20-30%, effectively avoiding over-grinding, and is particularly suitable for coarse grinding operations that require control of product particle size.
2. Processing capacity advantage Thanks to the forced discharge mechanism, its unit volume processing capacity is 15-25% higher than that of the overflow type. The typical MQG2736 model can process up to 10-15t/h (when the -0.074mm content is 60%), and the energy consumption is reduced by about 12%. The special arrangement of the internal lifting bars forms axial material movement, and with a 40-45% ball loading rate, efficient energy conversion is achieved.
3. Automatic Adaptation Characteristics Modern grid ball mills are generally equipped with intelligent monitoring systems, which provide real-time feedback of operating status through bearing temperature sensors (monitoring range 0-150°C) and vibration probes (sensitivity 0.1mm/s). Its stable load characteristics make it easier to integrate with the DCS system to achieve closed-loop control of grinding concentration (usually controlled at 75-82%).
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